In today's fast-paced industrial landscape, optimizing efficiency and productivity is crucial for businesses to stay competitive. One area where automation has made significant strides is in the filling and packing process. This article explores the benefits and features of automatic filling and packing machines specifically designed for AdBlue, a diesel exhaust fluid used in selective catalytic reduction (SCR) systems.
MAIN DEVICES CONFIGURATION
1. Longitudinal Sealing Device
Material: 304 stainless steel, aluminum alloy
The parallel moving mechanism can be quickly disassembled for film installation and maintenance.
Longitudinal sealing (back sealing) is done using a three-layer sealing method with folded edges on the AA surface.
Longitudinal sealing is driven by a sealing knife cylinder, ensuring balanced pressure.
2 . Roller Extrusion Device
Material: 12mm 304 stainless steel swing arm, 52mm silicone rubber roller
The extrusion roller mechanism uses a dual-directional cylinder to extrude the silicone roller. The rubber roller and the servo film pulling roller rotate synchronously with the help of a stainless steel chain for film feeding.
Different levels of vacuum are applied at set times to achieve different levels of water bag fullness during the extrusion process.
The transverse sealing is achieved without any liquid, eliminating wrinkles and leakage.
3 . Transverse Sealing and Cutting Device
Material: Main frame thickness 20mm-30mm aluminum alloy
Wind knife plate and mechanical mechanism: 304 stainless steel
Pneumatic cylinder and valve brand: Yadeke
The transverse sealing device is a unique system of this machine. It consists of one set of sealing knives, with a two-stage sealing process. The first stage is hot sealing (followed by cooling), and the second stage is cold knife cutting. The knife exchange and cutting actions are driven by cylinders.
It provides strong and aesthetically pleasing seals with serrated cutting edges.
The temperature control accuracy for sealing is ±1.5℃.
4 . Semi-automatic Film Alignment System
Ball screw linear slide module for efficient and accurate correction of film alignment, ensuring high-quality packaging of water bags.
5 . Filling System
Material: 50mm 304 stainless steel sanitary-grade pipelines, all using non-welded quick connectors.
Water pump: Southern hot water pump, SM160/0.75 stainless steel pump, high temperature resistance, acid resistance.
Continuous filling method is used for stable and increased production capacity.
Conclusion:The automatic filling and packing machine for AdBlue offers a range of benefits, including enhanced efficiency, speed, accuracy, versatility, and compliance. By investing in this technology, businesses can streamline their production processes, improve product quality, and achieve cost savings. As the demand for AdBlue continues to grow, adopting automated solutions becomes essential for businesses looking to stay ahead in the market.